Completely new Vault Needed?
The moment constructing a container for a bank, jewelry salesman, sensitive records safe-keeping, or high-value catalog, there are two standard approaches: modular and cast-in-place.
Traditional bank vault room vault design relies on cast-in-place methods, where ready-mixed concrete is delivered in trucks in addition to poured into types that have been constructed face to face site.
Modular vaults are built with precast concrete panels, using lightweight, transportable pieces specially designed for secure, vault applications.
By means of over 35 yrs experience providing higher security vaults around the world, the engineering team has identified 7 specific areas ın which modular vaults confirm themselves superior to classic cast-in-place technology.
- Time and Position Efficiency
When using old-style cast-in-place methods, in depth forms must be manufactured to accept the concrete pour. This recreation requires significant time frame on-site and makes a big foot-print, interpretation access by many other trades to the vault area of the facility is normally naturally limited.
Asphalt Pour into FormsIn our experience, it can take a week to prepare this vault form with site and an additional week or a pair of for the pour to be completed.
In contrast, modular vault panels are made to spec at the manufacturing plant, then shipped in addition to installed on-site. That is done in a much more expedient time frame as compared to possible with type builds, pours, together with form removal subsequent to hardening. Upon sending, modular panels are generally welded into position with our crew working entirely from inside the burial container space, causing minimum disruption to work with way outside the burial container.
All this means that vault area is usually open to work by other trades for more times and for a longer span than is possible along with cast-in-place.
2 . Potency of Materials
Much of our engineers have found of which modular panels vault panels could be formed with a asphalt strength well over 10, 000 psi*, for example under compression this panels can tolerate a load of over 10, 000 fat. for every square micron of surface area. Designed for vaults cast applying traditional concrete pours, a psi of 4, 000 excess fat. is considered very strong.
More astounding, our UL rated Class 1 panel is only 3 inches thick, very similar to 12 inches involving cast-in-place concrete!
3. Accuracy of Reinforcements
When a form is constructed for a asphalt pour, reinforcing metal must be carefully set inside the form, which often means maneuvering along with placing reinforcement straight into 10-foot-high, narrow, dark spaces. The environment per se provides natural opportunities for error, and additionally error in container construction means reduced security.
In modular vault construction, this panels are thrown lying flat, providing perfect access along with optical review as every layer is actually poured. In contrast to cast-in-place, we guarantee of which reinforcement spacing can be proper and ideal for every panel.
some. Service Penetrations
Similarly to any storage and workspace, vaults involve electricity, heating and cooling, together with security electronics. These kind of services penetrate this vault walls, giving a natural security weak point at the point with entry. With cast-in-place vaults, those penetrations are "straight through. " Take away the HVAC, for example , and you tend to be essentially looking via the hole in the burial container wall.
Modular vaults allow us to give added security where service penetrations happen. At International Container, we've developed ingredients that allow usa to engineer canceled out service connections. You can't see or pass your hand over the service openings inside our modular vaults. That is one more way which modular vault build beats cast-in-place!
5. Ceiling Construction
Capping any vault by having a secure ceiling is one of the most challenging areas construction. With customary cast-in-place, the areas must be poured and additionally allowed to harden. Then that ceiling forms is required to be placed and the same time-consuming process begins again.
In modular construction, there are it's unlikely that any but two substantial advantages when it comes to roof placement. First, roof panels are sent simultaneously with walls panels, allowing for the whole assembly process to be able to flow smoothly together with without interruption. Minute, the weight load of modular ceiling heating elements is around half this of traditional manufacturing, while providing all the same strength and stability benefits offered by modular wall panels.
6. Flexibility of Generate
With cast-in-place, once the forms go up plus the concrete pour begins, any opportunity for improve is almost nonexistent. Using modular development, you may have up until the sections are in production to cope with last minute design issues. Even then, an alteration during panel manufacturing, while certainly introducing expense, is nowhere near the problem involving tearing apart varieties and poured areas at a cast-in-place worksite.
Modular development gives even more flexible possibilities, as a build choosing panels can be improved in size at a later date, or simply partially deconstructed and additionally shrunk in size.
7. A Depreciable House
Unlike the long-term construction of cast-in-place, modular vaults are considered a depreciable asset. After all, a modular vault can be taken apart (from the inside) and rebuilt inside of a new location or even sold to another organization.
When you consider the cost, ability, ease of construction, and additionally superior security effectiveness of modular vaults, the traditional technique of building forms and ready concrete seems thoroughly outmoded.